Tridonic 89800563 EMconverterLED BASIC 204 NiCd/NiMH 250V

89800563 Common Data

Ordering data EM converterLED BASIC 204 NiCd/NiMH 250V 89800563

Technical data

Rated supply voltage 220 – 240 V
AC voltage range 198 – 264 V
Mains frequency 50 / 60 Hz
Forward voltage range LED module 50 – 250 V
Output current Refer to data sheet
Starting time < 0.25 s from detection of emergency event
Overvoltage protection 320 V (for 48 h)
U-OUT (including open- / short-circuit and double load) 280 V

Max. open circuit voltage 280 V
Battery charging time 12 24 h
Ambient temperature ta -5 … +55 °C
Max. casing temperature tc 75 °C
Mains voltage changeover threshold According to EN 60598-2-22
Mains surge capability (between L – N) 1 kV
Mains surge capability (between L/N – PE) 2 kV
Type of protection IP20
Lifetime up to 100,000 h
Dimensions L x W x H 179 x 30 x 21 mm

Standards

• EN 61347-1
• EN 61347-2-13
• EN 61347-2-7
• EN 55015
• EN 61000-3-2
• EN 61547
• EN 60068-2-64
• EN 60068-2-29
• EN 60068-2-30
• EN 62384
• according to EN 50172
• according to EN 60598-2-22

Meaning of marking
Double or reinforced insulation for built-in electronic LED drivers. The control gear relies upon the luminaire enclosure for protection against accidental contact with live parts.

Glow-wire test

according to EN 61347-1 with increased temperature of 850 °C passed.

Insulation and electric strength testing of luminaires

Electronic LED-drivers can be damaged by high voltage. This has to be considered during the routine testing of the luminaires in production.

According to IEC 60598-1 Annex Q (informative only!) or ENEC 303-Annex A, each luminaire should be submitted to an insulation test with 500VDC for 1 second. This test voltage should be connected between the interconnected phase and neutral terminals and the earth terminal. The insulation resistance must be at least 2 MΩ.

As an alternative, IEC 60598-1 Annex Q describes a test of the electrical strength with 1,500VAC (or 1,414 x 1,500VDC). To avoid damage to the electronic devices this test must not be conducted.

Thermal details and lifetime

Lifetime

Average lifetime 50,000 hours under rated conditions with a failure rate of less than 10 %. Average failure rate of 0.2 % per 1,000 operating hours.

The emergency lighting LED driver is designed for a lifetime stated above under reference conditions and with a failure probability of less than 10 %.

The relation of tc to ta temperature depends also on the luminaire design. If the measured tc temperature is approx. 5 K below tc max., ta temperature should be checked and eventually critical components (e.g. ELCAP) measured. Detailed information on request.

Wiring type and cross section

Solid wire with a cross section of 0.5 – 1.5 mm². Strip 8 – 9 mm of insulation from the cables to ensure perfect operation of terminals.

Wiring: LED module/LED driver/supply

Loose wiring

Loosen wire through twisting and pulling or using a Ø 1 mm release tool

89800563 Wiring guidelines

• The output to the LED is DC but has high frequency content, which should be considered for good EMC compliance.
• Separate LED leads from the mains and DALI connections and wiring for good EMC performance.
• Maximum lead length on the LED terminals is 3 m. For a good EMC performance keep the LED wiring as short as possible.

• Route the secondary wires (LED module) in parallel to ensure good EMC performance.
• Maximum lead length for the Test switch and Indicator LED connection is 1 m. Separate the test switch and Indicator LED wiring from the LED leads to prevent noise coupling.
• Battery leads are specified with 0.5 mm cross section and a length of 0.8 m
• DALI terminals are mains proof.
• Protect the wiring against short circuits to earth (sharp edged metal parts, metal cable clips, louver, etc.) to avoid the damage of the control gear.

To ensure that a luminaire containing LED emergency units complies with EN 55015 for radio frequency conducted interference in both normal and emergency mode it is essential to follow good practice in the wiring layout.

Within the luminaire route the switched and unswitched 50Hz supply wiring as short as possible and keep it as far away as possible from the LED leads. Through wiring may affect the EMC performance of the luminaire.

Do not exceed the max. length of LED leads to the LED module.

Note that the length of the 89800563 leads to the LED module is added to the length of the leads from the LED driver to the 89800563 module when considering the max. permitted lead length of the LED driver.

Maximum lead length

LED 3 m (1)Note
Status indication LED 1 m
Batteries 1 m

(1)Note: The length of LED leads to the LED module must not be exceeded. Note that the length of the 89800563 leads is added to the length of the leads from the LED driver to the 89800563 module when considering max. permitted lead length of the LED driver. Leads should always be kept as short as possible.

Use of different phases

The use of different phases for switched line and unswitched line is allowed. When using different phases, the unswitched line must fail if the switched line fails. This is required to assure correct switching into emergency mode. It can be realised with a relay.

Mechanical values

Housing properties

• Casing manufactured from polycarbonate.
• Type of protection: IP20
• Max. torque at the mounting screws: 0.8 Nm

Mechanical data accessories

LED status indicator
• Green
• Mounting hole 6.5 mm diameter, 1 – 1.6 thickness
• Lead length 0.3 m / 0.6 m / 1.0 m
• Insulation rating: 90 °C
• Plug connection

Test switch
• Mounting hole 7.0 mm diameter
• Lead length 0.55 m
• Plug connection

Typ. LED current/voltage characteristics

The LED current in emergency mode is automatically adjusted by the 89800563 module based on the total forward voltage of the LED modules connected and the associated battery. The start of the LED in emergency mode does not result in a current peak.

LED driver compatibility

The 89800563 emergency unit use 3 pole technology and is compatible with most LED drivers on the market, however it is important to check that the rating of the LED driver does not exceed the values specified below:

• The max. allowed output current rating of the associated LED driver is 2 A eff (current rating of the terminals of 89800563) and 2.4 A peak (current rating of switching relays of 89800563)
• The max. allowed inrush current rating of the associated LED driver is 60 A peak for 1 ms or 84 A for 255 μs (inrush current rating of switching relay of 89800563)
• The max. allowed output voltage (U-OUT) of the associated LED driver applied to the 89800563 output is 450 V (voltage withstand between adjacent contact of the single switching relay of the 89800563)
• The max. allowed LED load of the associated LED driver is 150 W in operation. The load must be an LED module.

Check compatibility with short function tests (duration of several seconds).

Functions

Emergency lighting LED driver supplied with duration link in 3 hours position.

The position of the link will only be read on first power up. If it is changed afterwards both the battery and mains supply must be disconnected for 10 seconds to enable the 89800563 to read the new link position on reconnection of the battery and mains. It will lead to a false battery failure indication if the link is changed after installation without this reset.

Status indication LED

System status is indicated by a green LED.

Note:
The status indication LED switches off if the battery does not reach the full capacity (3.6V battery voltage) within 20 – 24 hours. If this occurs disconnect the mains voltage and operate the device in emergency mode for approximately one hour. Afterwards apply the mains voltage again and recharge the battery for 24 hours. If the failure occurs again replace the battery.

Miscellaneous

Maximum number of switching cycles

EM converterLEDs are tested with 50,000 mains switching cycles of the associated LED driver.

Battery replacement

After a battery replacement and a subsequent full charge cycle (24 h) a duration test is mandatory to prove that with the new battery the rated duration is achieved.

Mains-connected transformers

The EM converterLED does not contain mains-connected windings of transformers.

LED emergency modules for self-contained lighting convert standard luminaires into emergency lights by adding a battery, driver, and control circuit. When mains power fails, they provide backup illumination (usually for 3 hours) and are vital for fire safety compliance.

Key Components and How They Work

Batteries: Older systems used NiCd or NiMh, but modern modules feature advanced LiFePO4 (Lithium Iron Phosphate) batteries, which offer longer lifespans, built-in temperature protection, and lower self-discharge rates.

Electronics/Driver: The emergency module constantly monitors the permanent unswitched mains supply. When a power outage occurs, it switches the load from the main driver to the emergency battery pack and limits the DC output (often between 10V and 55V depending on the LED load) to provide safe, regulated lighting.

Indicators: An LED status indicator (usually green) shows that the battery is charging and the unit is healthy.

Modes of Operation

Maintained: The LED operates as both a standard light (switched on/off normally) and an emergency light that turns on during a power outage.

Non-Maintained: The LEDs remain off during normal operation and only illuminate during a mains power failure.

Testing and Compliance

Routine testing is a legal requirement to ensure the battery can hold its 3-hour capacity.

Manual Testing: Uses a key switch to simulate a power outage.

Self-Test Modules: These modules run automated monthly and annual discharge tests. They flash errors or change colour if the battery or lamp fails, eliminating manual checks.

DALI Systems: Addressable modules connect via a central monitoring panel that logs all test results, ideal for large commercial buildings.

Tridonic are a Zumtobel Group company, founded in 1956 in Dornbirn, Austria. For more than 60 years, they have been a driving force in the development of professional lighting solutions.

Today, Tridonic is a world-leading provider of lighting technology for professional applications, including office buildings, and retail outlets, hotels and restaurants, the education industry and outdoor lighting sectors.

In Tridonics’ extensive range of energy-efficient dimmable and non-dimmable LED drivers they offer the right products for every indoor and outdoor application – from cost-efficient LED drivers in proven Tridonic quality to premium products that give you maximum flexibility and convenience.

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